DILUTE DRILLING FLUID

Dilution refers to the process of adding a liquid phase to a drilling fluid to decrease the drilled-solids concentration. Dilution is used in several ways. If no solids-control equipment is used or if the equipment is used ineffectively, dilution may be the principal method of keeping drilled solids to a reasonably low level. This is an expensive solution to the problem. For example, to decrease drilled solids by 50% requires that 50% of the system be discarded and replaced with clean drilling fluid. Usually dilution is used after processing by solids-removal equipment to dilute drilled solids remaining in the drilling fluid. Dilution may be added as a clean drilling fluid or as the liquid phase of a drilling fluid with the other necessary drilling fluid ingredients, usually through a chemical barrel and a mud hopper. In this discussion, dilution will refer specifically to the clean drilling fluid necessary to decrease drilled-solids concentration. Clean drilling fluid is the liquid phase with all necessary additives such as barite, polymers, clay, etc.

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ACCURACY REQUIRED FOR SPECIFIC GRAVITY OF SOLIDS

Determination of drilled solids in a drilling fluid depends on an accurate determination of the mud weight, the total solids in the drilling fluid, and the density of the drilling-fluid ingredients. For example, with a freshwater 11-ppg drilling fluid containing 2.6 SG low-gravity solids and 4.2 SG barite, a change in only 1%vol measured solids concentration makes a 2%vol change in calculated low-gravity solids. In Table 12.4, for an 11-ppg drilling fluid, a 13%vol solids concentration would indicate 6%vol, and a 12%vol solids concentration would indicate 4%vol.

Table 12.4
Solids Concentration in an 11-ppg Drilling Fluid

VLG(vol%) Vs(vol%) MW(ppg)
8 14 11
6 13 11
4 12 11
2 11 11

 

VLG=volume of low-gravity solids; Vs=volume of total suspended solids;
MW=mud weight.

Mud Cleaner Performance

Usually, if solids are being removed with shale shakers, a mud cleaner will probably be beneficial. Solids removed by mud cleaners will cover a wide range of quantities depending on formations drilled, borehole stability, dispersion of solids as they move up the borehole, type of drill bit, type of drilling fluid, and other variables.

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