QUANTIFYING DRILLING WASTE

Drilling waste consists of waste drilling fluid, drilled cuttings with associated drilling fluid, and, to a lesser extent, miscellaneous fluids such as excess cement, spacers, and a variety of other fluids. The amount of drilling waste depends on a number of factors. These include hole size, solidscontrol efficiency, the ability of the drilling fluid to tolerate solids, the ability of the drilling fluid to inhibit degradation or dispersion of drilled cuttings, and the amount of drilling fluid retained on the drilled cuttings.

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EXAMPLES FOR SOLIDS REMOVAL EQUIPMENT EFFICIENCY

What is the solids removal equipment efficiency?

This exercise involves the cost benefit of increasing solids removal equipment efficiency to 80% for the 4%vol drilled-solids concentration: With 80% removal efficiency and 1143 bbl of drilled solids reporting to the surface, 914 bbl would be discarded and 229 bbl returned to the pits. The drilling fluid needed to dilute the 229 bbl to 4%vol would require adding (229 bbl / 0.04), or 5725 bbl of new drilling fluid. This 5725 bbl would consist of 229 bbl of drilled solids and 5496 bbl of clean drilling fluid.

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SOLIDS REMOVAL EQUIPMENT EFFICIENCY IN AN UNWEIGHTED DRILLING FLUID

Situation: NoProfit Drilling Company is drilling 100 bbl of hole daily in a formation with 15% porosity. For four consecutive days, 400 bbl of discards and fluid were captured each day in discard tanks. The pit levels remained constant, but some drilling fluid was jetted to the reserve pits daily to keep the pits from overflowing. The unweighted drilling fluid weighed 9.4 ppg daily and contained 2%vol bentonite

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OPTIMUM SOLIDS REMOVAL EQUIPMENT EFFICIENCY

For that reason the resulting solids removal equipment efficiency required is called the optimum solids-removal efficiency. It is independent of the volume of drilled solids reaching the surface, or the volume of the drilling-fluid system. Equating the volume of clean drilling fluid needed to the volume of discard results in the minimum volume of clean drilling fluid needed and, as a consequence, the minimum volume of drilling fluid disposal.

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