SOLIDS CONTROL EQUIPMENT FOR WEIGHTED MUDS

Weighted muds are the ones that contain weighting materials. These mud systems are usually used for drilling at deeper depths because of increasing formation pressures. The typical composition of weighted clay/water mud is active clay, and inert solids like barite are used for enhancing the mud weight. As mentioned earlier, the mud arriving at the surface from the bottom while drilling is in progress contains active and inactive drilled solids. Hence, the low gravity solids must be removed first, using a screen, because their disintegration reduces the particle size to less than that of barite or in the similar range. This may cause a loss of costly barite if the mud is subjected to solids control. Once the larger particles are removed the mud must be passed through mud cleaner, where the hydrocyclones are used in series with screens. This system works best for muds with density less than 15.0 lbm/gal.

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MUD CLEANER IN WEIGHT DRILLING FLUID

A mud cleaner is a combination of desanders and/or desilters to remove drilled solids from mud. [source]

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QUANTIFYING DRILLING WASTE

Drilling waste consists of waste drilling fluid, drilled cuttings with associated drilling fluid, and, to a lesser extent, miscellaneous fluids such as excess cement, spacers, and a variety of other fluids. The amount of drilling waste depends on a number of factors. These include hole size, solidscontrol efficiency, the ability of the drilling fluid to tolerate solids, the ability of the drilling fluid to inhibit degradation or dispersion of drilled cuttings, and the amount of drilling fluid retained on the drilled cuttings.

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Maintain Drilled Solids

If the mechanical equipment does not remove a significant portion of the drilled solids reporting to the surface, it can become very expensive to maintain a reasonable level of undesirable drilled solids. Dilution, then, becomes a major portion of the solids-management strategy. Calculations indicate the performance of the solids-removal equipment.

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