Removing Mud Solids

A field method for measuring solids sizes on the job. It is simple and easy to use and should improve the efficiency of solids control. There will be some sacrifice in accuracy; however, only the relative weight percentage distribution of the particles is needed to allow constructive steps to remove these particles.

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SOLIDS CONTROL EQUIPMENT FOR WEIGHTED MUDS

Weighted muds are the ones that contain weighting materials. These mud systems are usually used for drilling at deeper depths because of increasing formation pressures. The typical composition of weighted clay/water mud is active clay, and inert solids like barite are used for enhancing the mud weight. As mentioned earlier, the mud arriving at the surface from the bottom while drilling is in progress contains active and inactive drilled solids. Hence, the low gravity solids must be removed first, using a screen, because their disintegration reduces the particle size to less than that of barite or in the similar range. This may cause a loss of costly barite if the mud is subjected to solids control. Once the larger particles are removed the mud must be passed through mud cleaner, where the hydrocyclones are used in series with screens. This system works best for muds with density less than 15.0 lbm/gal.

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Evaluate The Efficiency Of Solids Control Equipment

The volume and type of solids in a drilling mud system can adversely affect mud properties, reduce penetration rates, cause damage to drilling equipment, and increase total drilling costs. Efficiency controlling the solids content of the mud system is an important phase of an efficient and cost-effective drilling program. The three basic methods of removing solids are dilution and/or displacement of whole mud, settling and mechanical solids-control equipment.

Size capacity and operating of solids control equipment
Fig 1. Size capacity and operating of solids control equipment

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