Hydrocyclones are very effective classification devices which, as a result of centrifugal forces in the spinning fluid, cause solids to be separated at the underflow. Hydrocyclone is core part of mud cleaner, desander and desilter.



Weighted muds are the ones that contain weighting materials. These mud systems are usually used for drilling at deeper depths because of increasing formation pressures. The typical composition of weighted clay/water mud is active clay, and inert solids like barite are used for enhancing the mud weight. As mentioned earlier, the mud arriving at the surface from the bottom while drilling is in progress contains active and inactive drilled solids. Hence, the low gravity solids must be removed first, using a screen, because their disintegration reduces the particle size to less than that of barite or in the similar range. This may cause a loss of costly barite if the mud is subjected to solids control. Once the larger particles are removed the mud must be passed through mud cleaner, where the hydrocyclones are used in series with screens. This system works best for muds with density less than 15.0 lbm/gal.


Solids Control Equipment for an Un-weighted Drilling Fluid System

The un-weighted muds are the ones that do not contain any weighting materials such as barite or lead sulfide. This is the type of mud that is usually used for drilling shallow formations. The cuttings comprise active solids like clay that hydrate and inert solids like sand, silt, limestone, feldspar and small quantity ofAmerican Petroleum Institute (API) barite. Apart from the API barite which may be used for density control, the other solids are abrasive, and tend to increase frictional pressure loss during fluid flow, increase viscosity and form thick permeable cakes. This may lead to stuck-pipe, excessive torque and drag, lost circulation, and poor cementation. The inert solids are removed from the drilling fluids by using solids control equipment like shale shaker, desanders, desilters (hydrocyclones and decanting centrifuges) in that order. The active solids, like clays, are removed by using chemical flocculant or by diluting the fluid with water.

Size capacity and operating of solids control equipment

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Evaluate The Efficiency Of Solids Control Equipment

The volume and type of solids in a drilling mud system can adversely affect mud properties, reduce penetration rates, cause damage to drilling equipment, and increase total drilling costs. Efficiency controlling the solids content of the mud system is an important phase of an efficient and cost-effective drilling program. The three basic methods of removing solids are dilution and/or displacement of whole mud, settling and mechanical solids-control equipment.

Size capacity and operating of solids control equipment
Fig 1. Size capacity and operating of solids control equipment

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